The WIPAC "Series NINETY" magneto is a flywheel Ignition Generator, approximately 4 ins. in diameter and weighing about 30 ozs. yet capable of producing 9,000 volts at 350 r.p.m. It is suitable for engines up to 100 c.c. When employed to produce a current for ignition only the type number of the magneto is prefixed with the letter I. Thus: I.1263. When employed to give ignition and lighting currents, the letters IG prefix the type number. Thus: IG.1184. THE PARTS OF A WIPAC "NINETY" MAGNETO There are only two main parts in this type of magneto. One is the flywheel and the other is the stator plate. The flywheel contains permanent magnets but due to its design and construction a " Keeper Ring" is NOT necessary when removing it from the stator plate. (This feature applies to all WIPAC built magnetos.) The stator plate contains a laminated core with ignition coil (and a smaller coil for lighting if it is an " IG " unit), condenser and contact breaker set. The cam which operates the contact breaker set is attached to the engine crankshaft. The stator plate is held stationary in relation to the engine whilst the flywheel revolves around it. The magneto is highly efficient and requires very little attention in normal use. It is designed to give a powerful and stable spark over a very wide range of speeds. A spark performance of 9,000 volts at 350 r.p.m. rising to 12,000 volts at 6,000 r.p.m. is obtained, with a large enough air gap main- tained between the flywheel and stator to ensure a trouble-free system. Frequent adjustment of the contacts is unnecessary and a fair tolerance for the accuracy of their setting has been allowed for. "Ninety" magnetos fitted with a lighting coil will give an exceptional and reliable light at low speed without flicker yet will not seriously overload the bulbs if the engine runs at extremely high speeds. Two standard lighting coils are em- ployed, either a 7.8 watt output or a 9 watt output, depending on the Engine Manufacturer's specification. Flywheels are also made in two types. Finned or Plain. ![]() Series 90 Stator Plate with H.T. and Lighting Coils |
The finned type is employed with a cowl to give the engine extra cooling air and is usually fitted to stationary industrial engines. The plain flywheel has large slots in its face so that the contact breaker points can be adjusted without removing the flywheel. These flywheels are drilled and tapped around the boss for attaching a flywheel extractor tool which is made and supplied by WIPAC. RUNNING MAINTENANCE Occasionally Check the contact points for cleanliness. (It is impossible to lay down a definite time for doing this as conditions will vary, e.g. the "points" will need watching more during a long spell of muddy weather.) If dirty, clean by inserting a piece of tissue paper between the contacts and withdrawing, while in the closed position. Do not allow the engine to run with.oil or petrol on the contacts or they will burn and turn black. If this has happened, polish with extra fine emery cloth. Every 5,000 miles 1. Check contact points for gap setting. If adjustment is necessary see "Adjustment of Breaker Points" below. 2. Re-lubricate the cam oil pad. To do this, slide the pad out from its holder and squeeze and work into it a Summer grade of motor transmission grease. Do not use oil. 3. Check the plug lead for chafing and see that the terminal at the spark plug end of the lead is gripping tightly. GENERAL MAINTENANCE Checking magneto for spark If the engine fails to start and there is indication that the magneto is at fault:- A. Disconnect H.T. lead from the spark plug and hold it about 3/16" away from some unpainted portion of the frame or engine. Rotate the engine and a spark should jump this gap. B. If no spark is visible:- 1. Check H.T. lead for continuity. 2. Make sure there are no metallic particles inside the unit. ![]() Series 90 Stator Plate with H.T. Coil only |